EasyMarker UP+: Permanent glass marking integrated into horizontal flat glass processing lines
Horizontal Integration, Precision Control and Maximum Production Continuity
The EASY MARKER UP+ series is the automatic glass marking machine designed for permanent marking on flat glass and mirrors in horizontal-feed production lines. Developed specifically for industrial flat glass processing, it delivers precise, stable and fully integrated in-line marking without interruptions, without dedicated operators and without result variability between panels. The fixed configuration and automated abrasive jet control system allow complete standardisation of the marking process, reduced manual operator intervention and uniform, repeatable marking quality even in continuous high-volume production. The ideal choice for tempered glass, laminated glass and flat construction glass producers, tempering and lamination lines and medium-to-high-volume production requiring regulatory compliance — CE marking to EN 12150, EN 14449, ANSI Z97.1, CFR 16 — product traceability and automatic identification of every panel produced. Compared to portable solutions, EASY MARKER UP+ enables fully automated in-line marking with a direct and measurable impact on production efficiency, product traceability and cost per mark.
In-line horizontal integration with glass processing machinery
EASY MARKER UP+ operates on glass panels in horizontal position — the standard configuration of industrial flat glass processing lines — and can be installed directly in-line with cutting tables, edge-grinding machines, horizontal glass washing machines, tempering furnaces, lamination lines and any other machinery in the flat glass production cycle. The system delivers a controlled, stable abrasive jet precisely synchronised with the panel feed cycle — ensuring fast, accurate markings integrated into line cycle times even in high-cadence repetitive processing. Adjustable installation positioning along the line and compatibility with any existing machinery make EASY MARKER UP+ a universally integratable solution, with no structural modifications to the production line and no impact on cycle times.
Custom stencils
The EASY MARKER UP+ marking system uses custom wear-resistant steel stencils, designed and produced in-house by Fratelli Pezza to each client's specification for every application. Prior to production, a 1:1 scale graphic proof of the mark to be engraved — company logo, manufacturer mark, regulatory code, serial number or any other identification content — is provided for client validation and approval. Stencils are manufactured in highly abrasion-resistant material with optimised service life, reducing replacement frequency and lowering the cost per mark over time. The stencil is rotatable, ensuring maximum flexibility of mark positioning on the glass panel. The exclusive L-E Protection treatment enables safe marking on particularly delicate surfaces — Low-E glass, high-performance functionally coated glass and mirrors — significantly reducing the risk of surface coating damage during the abrasive marking process.
Precise and repeatable marking
EASY MARKER UP+ integrates a complete mechanical adjustment system — gun stroke, return, working height and stencil alignment — allowing precise adaptation of the marking process to different production requirements: different panel sizes, different marking positions, different glass thicknesses. All adjustments guarantee uniform and consistent marking quality across the entire stencil area, panel after panel. The SQ EMUP positioning system — positioning bracket with support column — is available as an optional accessory to maintain constant mark alignment across multiple panels, eliminating positioning errors and reducing setup times between production jobs.
Permanent marking on every type of flat glass
The controlled abrasive jet through a steel stencil delivers a sharp, permanent and time-resistant marking on any type of flat glass: float glass, tempered glass, laminated glass, fire-resistant glass and treated mirrors. Abrasive jet marking operates through controlled mechanical abrasion with no heat input on the glass surface — eliminating the thermal stress and microfracture risk that laser glass marking can generate on coated glass, Low-E glass and high-performance thermal glass. The result is an indelible, tactile mark, resistant to chemical washing and weathering — compliant with the identification and traceability requirements of EN 12150, EN 14449, ANSI Z97.1 and CFR 16.
Touch screen programming and marking cycle automation
The EASY MARKER UP+ touch screen interface allows fast setting, storage and recall of all marking parameters — abrasive jet duration, cycle timing, marking cadence — reducing setup times between production runs and minimising operational error. The adjustable digital timer precisely controls abrasive jet duration for each specific stencil and glass type combination, ensuring consistent engraving quality and optimal stencil protection against premature wear. Marking can be activated manually via foot pedal control or push-button control, or in fully automatic mode through direct interconnection with other production line machinery — ensuring perfect synchronisation of marking with the glass feed cycle.
Automatic abrasive recovery and integrated dust filtration
The integrated abrasive management system of EASY MARKER UP+ combines automatic recovery and waste dust filtration to ensure operational continuity, workplace cleanliness and optimised consumption costs. The filtration system collects and retains residual marking process dust, maintaining ambient conditions within the limits required by industrial dust safety regulations — even during continuous operation and intensive shifts. The automatic abrasive recovery mechanism separates still-performing particles from exhausted ones, returning active abrasive to the circuit until fully consumed — reducing consumption, limiting waste and lowering the operating cost per mark over time.
Production monitoring and Industry 4.0 integration
EASY MARKER UP+ integrates production monitoring functions — including a mark counter and stencil service life tracking — and is equipped for digital interconnection in compliance with Industry 4.0 requirements. The machine can communicate with the company management system (MES/ERP), enabling complete marking data traceability, remote diagnostics and predictive stencil maintenance — an increasingly essential capability for flat glass producers operating on structured commissions and quality certifications.
Consulenza gratuita
Ti aiutiamo a scegliere la marcatrice più adatta al tuo volume produttivo, ai tuoi spazi e alle tue applicazioni principali
Disponibile nelle altezze 1200, 1800 e 2600 mm, MISTRAL EV+ si adatta a ogni flusso produttivo mantenendo le stesse performance. L’apertura superiore (open top) permette di lavorare vetri più alti rispetto allo standard della cabina, offrendo maggiore flessibilità operativa.
La tecnologia MultiShading consente di creare sfumature verticali, orizzontali, diagonali o concentriche con precisione totale. Effetti creativi di alto livello, anche in serie.
Tratti solo le aree necessarie, ottimizzando tempi, consumo di abrasivo e produttività. Perfetta per lavorazioni parziali, personalizzate e ripetitive.
L’interfaccia touch-screen consente di creare, modificare e salvare i programmi in pochi secondi. La preview grafica mostra le aree da sabbiare, riducendo errori e tempi di set-up.
Pausa, controllo e ripartenza dal punto esatto: una funzione esclusiva che elimina errori, riduce rilavorazioni e garantisce una finitura costante.
Il sistema MirrorProtection elimina le cariche elettrostatiche durante la sabbiatura degli specchi, evitando scintille e micro-bruciature. Perfetto per produttori di specchi di alta qualità.
Cabina rinforzata, guarnizioni ad alta tenuta, materiali anti-usura e bassa rumorosità. Perfetta per produzioni intensive e turni continuativi.
MISTRAL EV+ è progettata per garantire i consumi più bassi della categoria, riducendo in modo significativo i costi operativi anche nelle produzioni continuative. Il sistema OptiAir ottimizza automaticamente l’uso dell’aria compressa, eliminando gli sprechi.
Il sistema di recupero e filtrazione lavora in continuo, separando automaticamente le polveri di scarto e rimettendo in circolo solo l’abrasivo ancora performante. Le maniche filtranti mantengono l’ambiente pulito senza dispersioni. Nessun ciclone, meno consumi e una resa di sabbiatura sempre costante.
Versione standard o RL, Open Top, rastrelliere modulari e programmazione avanzata: MISTRAL EV+ si integra facilmente in qualsiasi a qualsiasi flusso produttivo: dalle piccole vetrerie alla grande industria di lavorazione del vetro.
